Here we see a motor driving a transmission. There were no complaints from the client. Routine predictive maintenance was offered while the machine was in operation.
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Elevated shaft temperatures at the front bearing journal were detected and flagged using Infrared Thermal Imaging.
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Upon removal of safety guard, additional heating was noted also coming from the bearing journal.
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Subsequent removal of safety guard revealed damaged pulley shaft on motor end as well as a broken flange on lower transmission. Followup inspection of disassembled motor revealed worn shaft and keyway resulting in loose fitting pulley. Motor bearings were close to failure. Grease was burnt.
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This problem was flagged and proactively pursued before failure and with minimal downtime !!!