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Case Study: Failing Motor under Cover


Here we see a motor driving a transmission.  There were no complaints from the client.   Routine predictive maintenance was offered while the machine was in operation.

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Elevated shaft temperatures at the front  bearing journal were detected and flagged using Infrared Thermal Imaging.

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 Upon removal of safety guard, additional heating was noted also coming from the bearing journal.

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Subsequent removal of safety guard revealed damaged pulley shaft on motor end as well as a broken flange on lower transmission.  Followup inspection of disassembled motor revealed worn shaft and keyway resulting in loose fitting pulley.  Motor bearings were close to failure.  Grease was burnt.

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This problem was flagged and proactively pursued before failure and with minimal downtime !!!




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